A.P. Engineering Works

A Tobacco Packing Machine is a specialized industrial device designed to automate the process of filling, weighing, and packing tobacco into pouches, bags, or containers. It ensures consistent product quality, accurate weight control, and high-speed packaging to meet the demands of tobacco production facilities.

These machines typically feature advanced control systems, such as PLC-based automation, which allow precise adjustments and monitoring of the packaging process. They handle loose-cut tobacco, pipe tobacco, or finely shredded blends with minimal product loss and maximum efficiency.

• Automatic Weighing & Filling: Ensures accurate measurement of tobacco for each pack, reducing wastage and improving consistency.

• High-Speed Operation: Capable of packaging large volumes within a short time, ideal for mass production.

• Adjustable Packing Sizes: Supports various pouch sizes and packaging formats (zipper pouches, laminated bags, pillow packs, etc.).

• User-Friendly Interface: Touchscreen controls and programmable settings allow easy operation and quick changeovers.

• Sealing Options: Heat sealing, vacuum sealing, or zipper sealing depending on the model.

• Hygienic & Dust-Control Design: Equipped with dust extraction or anti-clogging systems to maintain workplace cleanliness.

• Durable Construction: Made from stainless steel and industrial-grade components to ensure long-term reliability.

• Cigarette tobacco packing

• Hookah or shisha tobacco

• Pipe tobacco

• Herbal tobacco alternatives

• Increases production efficiency

• Improves packaging accuracy

• Reduces labor costs

• Ensures uniform product quality

• Enhances shelf-life with secure sealing

A complete makhana processing line generally includes the following stages:

Function: Removes dust, stones, foreign particles and categorizes makhana seeds by size.
Typical Specs:

• Capacity: 200–1000 kg/hr

• Construction: Mild Steel/SS304

• Components: Vibratory feeder, aspiration system, sieves (3–4 grades)

• Motor: 1–2 HP

• Output: Uniform-sized raw makhana seeds

Function: Roasts the raw makhana seeds for popping.
Typical Specs:

• Type: Rotary roasting machine / Sand roasting machine / Electromechanical roaster

• Heating Source: LPG / Diesel / Electric

• Temperature Range: 250–350°C

• Capacity: 50–500 kg/hr

• Material: SS cladding for food contact

Function: Pops roasted makhana to produce white puffed nuts.
Typical Specs:

• Mechanism: Manual/ semi-automatic rotary popping

• Capacity: 20–150 kg/hr

• Output: High-quality popped makhana

Function: Separates popped nuts from unpopped seeds and husk.
Typical Specs:

• Type: Air classifier / Cyclone separator

• Capacity: 100–500 kg/hr

• Motor: 1–2 HP

• Material: SS 304

Function: Grades popped makhana into sizes (Lava, Murra, Thurri, etc.).
Typical Specs:

• No. of Grades: 4–6 grades

• Capacity: 100–700 kg/hr

• Construction: SS304 contact parts

• Drive: Vibratory motors

Function: Removes surface dust, improves whiteness and shine.
Typical Specs:

• Type: Cylinder-type polishing drum

• Capacity: 100–600 kg/hr

• Motor: 1–2 HP

• Material: SS304

• Polish Time: 3–5 min per batch

Function: Applies oil/butter and spices for flavored makhana.
Typical Specs:

• Type: Continuous or batch roaster

• Temperature: 60–120°C

• Capacity: 50–200 kg/hr

• Features:

  • Oil spray system

  • Seasoning tumbler drum

  • Digital temperature control

Function: Reduces product temperature after seasoning.
Specs:

• Type: SS mesh conveyor

• Cooling: Ambient air/forced air blower

• Capacity: Matches seasoning line

Function: Packs makhana in consumer pouches or bulk bags.
Typical Specs:

• Packaging Type: Pillow pack / Zip pouch / Nitrogen-flushed

• Speed: 20–60 pouches/min

• Range: 10 g to 1 kg

• Machine Type: Form-Fill-Seal (FFS) / Weigh Filler

• Material: Food-grade SS304

An auger filler packing machine is a highly efficient, precision-driven packaging system designed for filling and dispensing powdered or granular products. It uses a rotating auger screw mechanism to measure and deliver accurate quantities of product into containers such as pouches, bottles, cans, or jars. This type of machine is widely used in industries like food, pharmaceuticals, chemicals, cosmetics, and agriculture.

• High Accuracy: Uses a controlled auger screw to provide consistent and precise filling for fine powders and small granules.

• Versatile: Suitable for products such as spices, flour, milk powder, coffee powder, detergent, talc, pharmaceutical powders, and more.

• Adjustable Fill Range: Easily customizable to set different filling weights for various products.

• Hygienic Construction: Often made with stainless steel for safe handling of food and pharmaceutical items.

• User-Friendly Operation: Equipped with PLC controls, touchscreen interface, and servo motors for smooth and reliable performance.

• Compatibility: Can be used as a standalone filler or integrated with automatic packaging lines like VFFS (Vertical Form Fill Seal) machines.

1. Product is stored in a hopper.

2. A servo-driven auger screw rotates to dispense the exact amount of powder.

3. The product is released through the filling tube into the packaging container.

4. Sensors and controls ensure accuracy and prevent spillage.

• Food: Spices, flour, cocoa powder, protein powder, milk powder

• Pharma: Medicine powders, nutraceuticals

• Chemicals: Detergents, pesticides

• Cosmetics: Talcum powder, face powder